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Biofuels

Corn Ethanol Industry Picking Up Speed…For Now


Corn prices are on their way down and starting to stabilize, and tight-budgeted corn ethanol plants are starting let the air out of their lungs a little. With no rain for crops and a whole lot to skittish speculators, corn prices skyrocketed the last few months, leaving ethanol plants to struggle with making any sort of profit or getting any sort of financing from banks. But with prices coming down, plants are slowly picking up, including VeraSun Energy Corp whose North Dakota ethanol plant was completed in 2006 but opening was put on hold until the industry gained a little optimism.

While the average price for a bushel of corn during the last 15 years was $2.25 to $2.35, during 2008 the prices spiked to as much as $7 during July, creating widespread doubt as to the usefulness of corn as ethanol and making big investors ditch the scene. Lower prices are great for the corn ethanol plants, yet aren’t great for farmers who already can’t make enough money from corn to get ahead from year to year – a further black underline that corn is not a solution for ethanol production despite new improvements to the process.

Even Mark Luitjens, an ethanol consultant in the industry since 1992, says that other biomass sources from ethanol can be pursued, such as corn cobs, wood waste and household waste – and some corn ethanol companies are expanding to include cellulosic ethanol plants in their line-up, while other companies are already opening commercial-scale plants – but ethanol is not the end-all-be-all answer for our fuel needs.

"Ethanol is probably not the solution for our energy needs, but it is part of the solution. We are going to need a lot of energy in the future -- solar, wind, nuclear and hydro, too -- whatever we can make.” Luitjens said. EcoGeek reaction to statement: Duh + Amen.

Via Chicago Tribune, Aberdeen American News; photo via soilscience

 

Fungus Could Save Ethanol Plants $800 M


It’s quite a week for biofuel breakthroughs and news. Iowa State University research has revealed a way to reduce the energy and water use required to produce corn ethanol, saving ethanol plants a possible collective $800 million a year in energy costs and as much as 10 billion gallons of water a year. And it’s all based on a fungus, and recycling.

The new breakthrough is aimed at the dry-grind part of the ethanol production process. Basically, corn kernels are ground up, water and enzymes are added, starches are turned into sugars, and sugars are fermented to produce ethanol. The ethanol is recovered with distillation. At the end of the ethanol distillation process, there is a liquid left over – about 6 gallons for every 1 gallon of ethanol. Only about half of the leftover liquid can be recycled, and the process to remove solids and organic materials in it is expensive. When the fungus Rhizopus microsporus is added to the liquid and allowed to flourish, it makes possible as much as 80% of the organic matter and solids in the sillage to be removed, and the liquid leftover can then be recycled into the production process.

The fungus has another useful element – it can be eaten. Ethanol plants can harvest the protein- and nutrient-rich fungus and sell it as a livestock food supplement.

Implementing the new technology would cost an ethanol plant that produces 100 million gallons a year about $11 million – kind of a lot for ethanol plants right now, but still do-able. And, researchers say that investment could be paid back in as little as six months, thanks to the energy savings. The process is still waiting for a patent, and investors to help the project prove that the process can work on a commercial scale, so all this is still iffy. But iffy it works, then ethanol plants could have a new way to reduce overall costs and environmental impact on production.

Via Treehugger, Engineer Live; Photo via viknanda

 

DOE Sliding $240 M to Biorefineries


The US Department of Energy is ready to give out grants to nine small-scale cellulosic ethanol refineries, totaling $240 million in funding. BlueFire and PlascoEnergy Group’s projects, as well as many others, show the popularity cellulosic biofuel is gaining, so it is not surprising that biorefineries are getting a little green from the government. When factoring in this federal funding along with what is gained thorough industry cost share, over $735 million will go into nine projects over the next 5 years. The DOE has set money aside for CCS ventures and solar thermal projects, so I’m glad to see renewable and sustainable energy production is on the brain. Even so, the projects are definitely more research than mass-production - they're smaller scale, processing and producing about a tenth of what a commercial sized biorefinery handles. They'll be using wood, energy crops, and ag waste products...none of the cool (or gross) trash-to-tank stuff that others are working on. Nevertheless, it's progress that's paid for.

Via RenewableEnergyWorld

 

U of Georgia Gets More Bang Per Biofuel Gallon


Good news for struggling ethanol plants. Microbiology professor Joy Peterson and fellow researchers at University of Georgia have whipped up a new technology that helps increase ethanol yields from biomass sources like sugar cane harvest waste, switchgrass and other grasses. Their technology is a breakthrough in the pretreatment portion of the process, and overcomes the difficulty of breaking down plant cell walls, a process that often utilizes unpleasant chemicals or expensive equipment. The new technology reportedly gets ten times more simple sugars out of the biomass while using environmentally friendly technology.

The tragedy of this post is that we can’t tell you exactly what the new technology consists of because the creators are hush-hush about it for now while they file their patent. We do know that the new process uses a “fast, mild, acid-free pretreatment process” and that using this mild process helps eliminate expensive chemical use and disposal on top of being supposedly wildly more effective. If the process pans out, this could be a significant breakthrough in our ability to use non-crop-based plant biomass for ethanol production, and an opportunity to eliminate hunts for new sources. We’ll keep our ears peeled for updates and information releases.

Via GoodCleanTech, UofGeorgia; Photo via Wili

 

Jatropha Farming on the Upswing for Biodiesel


While cellulosic biofuels are making their advances, not far behind are still more methods for turning crops into biofuels. Despite the unpopularity of using most crops for biofuel sources, jatropha, an inedible plant, is getting a boost in popularity. The oily seeds of the bushy plant are used to create biodiesel, and nearly 2.5 million acres have been planted so far in India, one of the world’s largest producers. In fact, it is one of the most popular biodiesel crops around because harvesters can get a large output of oil from the seeds (producing four times as much fuel as soy, and 10 times as much as corn) while needing to put in only minimal care and resources for growth. Hindustan Petroleum and Chhattisgarh Renewable Energy Development Agency plan to boost that by planting about 37,000 more acres on wastelands in India.

Hindustan Petroleum will refine the seeds from the harvest into biodiesel to sell across the state of Chhattisgarh. Jatropha is intriguing for biodiesel production because the plant grows in areas where edible crops fear to tread, so it is supposedly a non-competitor for farm land. But that doesn’t mean a whole lot if farmers can get more for a crop of jatropha seeds than another food crop they typically grow on their land. Additionally, the areas deemed “wastelands” are in fact used by land-right-less rural populations for grazing their herds. So jatropha cultivation – like most crops for biofuel and biodiesel – isn’t necessarily harmless and farming of it will need to be watched and regulated.

Jatropha isn’t just on the rise in India, but also here in the states, with My Dream Fuel LLC, successfully angling to get citrus growers with diseased trees and cattle ranchers who might want to add something new to their repertoire to plant crops in Southwest Florida – despite the existence of many of our own abandoned farmlands for potential use. Jatropha, while hailed as a miracle crop for biodiesel (alongside algae) and far better than many other crops for biodiesel or biofuels, including the latest inquiries into kudzu, is still a fuel source to keep a close watch on.

Via Treehugger, Cleantech, Naples News; Photo via The Jatropha System

 
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